Side gusset bags have an inward fold on the left and right that expands as they are filled. As a result they offer considerably more volume than flat bags for the same material area – ideal for voluminous contents such as coffee beans, tea or granulates.
For premium applications there are variants with an aroma protection valve (for freshly roasted coffee), an aluminum inner layer or a kraft paper variant for sustainable brands.
Side gusset bags are made of kraft paper or film laminates with two incorporated side gussets. The gusset construction expands the bag volume when filled and produces a box-shaped footprint when full.
Kraft paper outer side in natural or white quality, with 25 microns LDPE inside for grease and moisture protection. Standard for coffee, tea and food with a medium aroma requirement. Artisan in appearance, technically sound.
A three-layer laminate with an aluminum barrier layer. OTR < 0.1 cm³/m²·24h, complete aroma and light barrier. For premium coffee, specialty tea and oxidation-sensitive artisan products.
Looks like kraft paper, performs like the aluminum laminate. The best combination of artisan aesthetics and a high barrier.
A mono-material laminate with a thin EVOH barrier layer (< 5 %). NIR-detectable in the PE stream, PPWR-compliant from 2030. OTR approx. 1–3 cm³/m²·24h.
Clear film with full product visibility for confectionery, pralines and short shelf-life foods. Limited barrier.
All materials are certified to EU 10/2011 for food contact. Declaration of conformity on request.
Side gusset bags are produced in individual special sizes with brand printing — one of the most common custom productions in the food sector.
Printing in gravure printing with up to 10 colours, including Pantone special colours, metallic effects and spot varnish. Full-surface printing across all four sides is possible. Digital proofs for approval before production.
Format adjustments in width (60–250 mm), height (150–500 mm) and gusset depth (30–100 mm). Optionally we integrate an aroma protection valve, zipper, tin-tie closure, bottom flap or tear notch.
We clarify this individually following your enquiry. Request a quote.
The EU Packaging Regulation (PPWR) changes the requirements for plastic packaging from 2030. Aluminum multi-layer laminates fall out of material recycling. Our side gusset bag range is prepared for these requirements.
Our PE/EVOH/PE side gusset bags are recyclable in the PE stream. The thin EVOH barrier layer (< 5 %) is uncritical in the recycling process and complies with the RecyClass design guidelines.
Kraft paper side gusset bags with a thin PE inner coating can be recovered in the paper stream, provided the PE share remains below 5 % of the total mass. FSC-certified paper on request.
Aluminum high-barrier laminates can only be used under technical exemptions from 2030. We advise on the step-by-step switch to mono-material with a hybrid range: premium still in aluminum, mass market in mono-PE.
We ship quickly from our German warehouse. For printed special sizes, the delivery time is agreed individually. Free shipping from €200 net within Germany.
A bag with two side folds that open out when filled and create volume. Synonyms: bag with side gussets, gusseted bag, block side gusset bag.
Side gusset bags: folds at the sides, box-shaped when filled. Stand-up pouches: a bottom gusset bellows, standing with a flat base.
For freshly roasted coffee, with an aroma protection valve. For tea, muesli and dried fruit, without a valve is sufficient.
Side gusset bags for coffee with an aluminum inner layer and an aroma valve. More economical than a stand-up pouch with a valve at comparable aroma protection.
Yes – side gusset bags are a classic for tea blender packaging. High-volume and aroma-protecting.
For 250 g of coffee/tea: 110×240 mm with a 70 mm gusset. For 500 g: 140×290 mm. For 1 kg: 160×370 mm.
Yes – to EU 10/2011 → Food-grade side gusset bags. Declaration of conformity on request.
Yes – with a transparent window for presenting the contents. Popular for premium tea manufacturers.
Yes – a classic design for dry food, smaller pet food ranges and treat packaging.
With a film sealing machine – typically a heat seal at the top after filling. For machine filling there are special systems.
Yes – flexo printing or gravure printing. For premium brands, all 4 sides + the base can be printed. → Custom production.
Yes – more economical per unit than doypacks at comparable volume, but less “elegantly standing” on the shelf.
Yes – with a kraft paper outer layer and an internal aroma barrier, it combines an organic look with functional protection.
